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Customized Plastic Parts Assembly Machine

Basic Info

Model No.: REPH003

Product Description

Assembly Machine for Plastic Parts

Multi position Plastic Parts Assembly Machinet is mainly used for automatic assembly of small precision parts.The PLC control system drives the divider, and completes the location and assembly of parts on the corresponding workstations by cylinder actuators or pneumatic manipulator, and can automatically detect the finished products.


1. Machine Features:

1) Electric control adopts Japanese MITSUBISHI PLC, man-machine interface adopts imported color touch screen;
2) Cylinder adopts Taiwan original;
3) Automatic detection: optical fiber sensor, with material start, without material stop;
4) Automatic counting, output setting;
5 Intuitive interface, easy to operate, safely;
6) Abnormal automatic alarm shutdown, and display the abnormal information.

Automatic Assembly Line 24

2. Machine Parameters:

Mechanical dimension: 2500*2450*1500mm
Maximum capacity: 800pcs/H
Power supply: 220V/50Hz
Air pressure: 0.6-0.8MPa
Power: 4000W-5000W
Weight: 2000KGS
Control mode: Automatic touch screen
Brand for Pneumatic components: AirTAC/SMC
Brand for Slide: HIWIN
Servo: MITSUBISHI
PLC: MITSUBISHI
Sensor: OMRON/SICK
Module steel: SKD11/S136/S45C/SUS304/6061
Main functions: Automatic assembly Plastic Hardware
Application: Automatic assemblying machine


3. Steps of building full automatic line:
1, The product is immature, there is no stable ready-made process, product life cycle, product annual output
2, If there is automatic line, automatic machine or the same type of production line for reference.
3, Whether all products can automatic feeding, product structure is suitable for automatic assembly, automatic assembly to change the feeding material, modified materials instead of packaging, part of product structure, product assembly a chamfer there, add to the appropriate.
4, Some testing instruments may be manual, be instead of automatic operation.
5, If the production line site has no limit, determine the length of the production line width.
6. The layout structure of the production line is determined as follows: straight line without load type, straight line horizontal carrier backflow type, straight line download with reflux type, multiple turntable direct connection, turntable plum blossom type, right angle type, U form.
7, The production line standard accessories brand determination.
8, Production line vulnerability and Spare Parts determination.
9, The production line acceptance standards identified.
10, Both sides of the program audit
11, Price determination, contract with the determination of the two sides to determine the follow-up, single order production delivery.

Plastic Products


4. Brief introduction of the automatic assembly machine:
The composition of the automatic assembly machine (discussed in terms of the flow time of the parts to be assembled)
1. Parts aligned, conveying, escapement
The spatial automatic orientation of the components by out of order will facilitate automatic processing of the arrangement, and then successfully transported to the escapement follow-up, to prepare for the subsequent capture of the manipulator.
2. Grab - shift - placement mechanism
The escapement point positioning zero (components) to seize or use vacuum sucked, and then moved to another location (usually assembly position).
3. Assembly working mechanism
Refers to the completion of the assembly the main action mechanism, such as the workpiece clamping, pressing, screw, card, bonding, welding, riveting, bonding, welding in part.
4. Detection mechanism
The utility model is used for testing the results of the previous step of assembling the components or the machine, such as missing parts detection, size detection, defect detection, functional testing, and cleaning detection.
5. Control system of automatic assembling machine
PLC control is usually used, PLC to receive a variety of signal input, to the executive body issued instructions. The machine is equipped with a variety of sensors, such as signal acquisition device to monitor the execution of each actuator in the machine, the judge issued the next step after the instruction. The man-machine interface is used to show the running status of the machine, the running records, and the instructions from the operator to the machine.

Production Line Industries


5. About us:

Dongguan Rener Automation Technology Co., Ltd. is a high-tech enterprise engaged in R & D, industrial non-standard machinery and equipment production, sales and service automation.Our products are widely used in automatic production of standard fasteners, hardware accessories, Auto Parts, electronic parts, electrical appliances, plastic hardware, locks, medical equipment accessories, cosmetics, sanitary products and other industries. Undertake mobile phone connector, automotive, medical, hardware, wire, all kinds of consumer electronic products, sanitary products and other non-standard automation equipment R & D project development, to undertake a variety of plastic hardware products production line, assembly line, automatic machine manufacturing, design various automation solutions.Effective for the enterprises to solve the problems in high cost, low efficiency and serious quality, recruitment difficulties, labor trouble etc...For all enterprises to save resources, improve efficiency, achieve social harmony and win-win and customer.

Our main products: plastic & Hardware assembling machine, sanitary assembly machine, automatic locking screw machine, spring separating feeder machine, we developed a number of sanitary assembly line has been successfully put into production in the Middle East.

We have experienced technical backbone and a strong engineering team, and provide overseas machine commissioning and overseas training experience and service, make the enterprise production line put into production, we provide technical support and thoughtful pre-sale customer service for customers in the industry field, we will make unremitting efforts to strive for the majority of customer service. Dongguan Rener automation technology limited company's good faith, strength and quality of products recognized by the industry. Welcome friends from all world of life come to visit, guidance and business negotiation

Non Standard Machine Manufacturer


6. Customer Service:
1) Warranty period:1 years (Non-human damage and other factors)
2) Provide logistics, customs service and foreign installation ,commissioning and operator training service for the machine.

Woodencase 1806 1


After services:
FAQ

1. How long will your engineer reach our factory?
Within one week after machine arrival your factory.


2. How many days will you finish installing & commissioning ?

We will finish installation,commissioning and training within 15-25days.


3. What should we charge for your engineer?

You should charge for the cost of our engineer's visa, air tickets, hotel, food, and also their salary 50USD one day per person.


4. How long is your machine's warranty period?

All our machine have one year guarantee, starting from finished installation.


5. How could we do after one year warranty period?

We also can do service for you, but you need pay salary for my technician 80USD/day.


6. How could we do if the parts broken within warranty?

We would express the free replacement parts during the warranty date.


7. Does your engineer understand English?

Our engineers understand a little English. All of our engineer have more than five years machine installation experience. In addition, they can use body language to communicate with customer.


Pls Note:

For these are non-standard machines.If you are interested in our machines,pls kindly provide your product samples and requirements to us for evaluation,We can provide you with solutions,thank you.


Contact us if you need more details on Plastic Parts Assembly Machine. We are ready to answer your questions on packaging, logistics, certification or any other aspects about Plastic Parts Automatic Machine、Assembly Equipment. If these products fail to match your need, please contact us and we would like to provide relevant information.

Product Categories : Production Line and Assembly Line > Assembly Machine For Plastic Hardware